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 Hi-Shear represents a unique concept in manufacturing. Our capabilities range from precision machining to electronics and optics design and assembly. Hi-Shear is truly a "one stop" manufacturing company. We've recently enhanced our precision machining capabilities with the addition of CNC lathes and mills. We work with major aerospace companies producing individual components as well as complete "plug and play" assemblies.
Our Precision Machining Services include state-of-the-art Hitachi Seiki CNC milling and turning centers, sawing and EDM cutting and drilling. Additionally, we have a series of manual machines for specialty applications.  Complete test and inspection of critical components is also available at Hi-Shear. If your requirements call for finished products, we have powder coating and paint facilities on-site. Our on-site staff of engineering professionals is prepared to support your custom design requirements.
Hi-Shear works with a variety of materials including: - Aluminum - 6000 & 7000 Series
- Steel - 300 & 400 Series
- Inconel, Titanium, and Tungsten
- Glass and Ceramics
- Polycarbonate and Delrin
- Statistical Process Control (SPC)
- ISO 9001-2000 & AS9100-2004
- MIL-Q-9858A Quality System
- Design and Fabrication of Electronics packages
- Capabilities from rapid prototyping in 4-6 weeks to production rates up to 4000 units/month
- Full CAD/CAM capabilities with AutoCAD, Pro-E, and MasterCam
- CMM inspection equipment
- Just-in-time production capabilities reduce inventory costs, speed up production and promote continuous process improvement.
- The Company guarantees very high quality, competitive pricing and on-time delivery
Equipment- 9 CNC TURNING CENTERS
- 6 CNC MILLING CENTERS, 4TH AXIS
- THREAD ROLLING
- BROACHING
- EDM HOLE-DRILLING MACHINE
- 3-D CAM MACHINING SOFTWARE (MASTER CAM)
- PRO-ENGINEERING
- AUTOMATED TOOL CRIB
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NINE TURNING CENTERS | VARYING IN THEIR CAPABILITIES | (1) Hwacheon ECO 21 Turning Center | | Horsepower | 15 HP | | Chuck Diameter | 8" | | Through Spindle | 2" | | RPM | 4,000 RPM | | Diameter & Length of Work | 8.25" x 15.75" | | Bar Feed | 1.75" | | Repeatablility | .001 | | Autobar 400 Bar Feeder | (1) Hwacheon ECO 31 Turning Center | | Horsepower | 15 HP | | Chuck Diameter | 10" | | Through Spindle | 2.5" | | RPM | 3,200 RPM | | Diameter & Length of Work | 10" X 23.5" | | Bar Feed | 1.75" | | Repeatability | .001 | | Autobar 400 Bar Feeder | (7) Hitachi Seiki TS15 Super Production Turning Centers | | Horsepower | 10 HP | | Chuck Diameter | 6.5" | | Through Spindle | 1.75" | | RPM | 6,000 RPM | | Diameter & Length of Work | 6.5" x 11" | | Repeatablility | .001 |
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SIX MACHINING CENTERS VARYING IN THEIR CAPABILITIES | 1 | HITACHI SEIKI VS 60 (VERTICAL, QUICK TOOL CHANGE, MACHINING CENTER) THE TRAVEL IS 50 X 24 X 17.5 AND THE HORSEPOWER IS 30 HP, 12,000 RPM, HIGH SPEED SPINDLE, REPEATABILITY .0004, 360º INDEXING HEAD
| 3 | HITACHI SEIKI VS 50 (VERTICAL, QUICK TOOL CHANGE, MACHINING CENTER) THE TRAVEL IS 40 X 20 X 17.5 AND THE HORSEPOWER IS 30 HP, 12,000 RPM, HIGH SPEED SPINDLE, REPEATABILITY .0004, 360º INDEXING HEAD | 1 | FADAL 40 (VERTICAL MACHINING CENTER) THE TRAVEL IS 30 X 16 X 16 AND THE HORSEPOWER IS 15 HP, 10,000 RPM, SPINDLE WITH RIGID TAPPING, REPEATABILITY .001, 4TH AXIS ROTARY TABLE | 1 | FADAL 40/20 (VERTICAL MACHINING CENTER) THE TRAVEL IS 40 X 20 X 20 AND THE HORSEPOWER IS 15 HP, 10,000 RPM, HIGH SPEED SPINDLE WITH RIGID TAPPING, REPEATABILITY .001, 4TH AXIS ROTARY TABLE | | BOTH HIGH AND LOW VOLUME COMPONENTS CAN BE RUN ACROSS THIS EQUIPMENT |
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ROLLING MACHINETESKER MODEL 200 THREAD ROLLING MACHINE | | Horsepower | 15 HP | | Capacity | 2" | | Face Width | 3 1/4" | | Spindle | 1 1/2" |
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BROACH MACHINE A.I.T. BROACH MACHINE | | Horsepower | 3 HP | | Strokes | 500-2500 per Min. | | Stroke | 3/4" |
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Inspection Equipment- MAGNETIC PARTICLE
SOLID STATE 4,000 AMPS DC/AC OUTPUT WITH 20" DIAMETER COIL
16" X 16" 12,000 AMP TURNS DEMAGNETIZER - FLUORESCENT PENETRANT
48" X 36" PENETRANT TANK WITH AUTOMATIC DWELL AND DRAIN AREA
DEEP RINSE STATION WITH AUTO DRIP AND DRYING STATIONS
FLUORESCENT VIEWING BOOTH - Coordinate Measuring Machine
- Non-Contact Measuring Systems
- Surface Analyzer
- Thread Gages
- Ring Gages
- Plug Gages
- Micrometers
- Traceable to National Standards
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Test EquipmentTest / Environmental Test Capability | Vibration | 20,000 Force Pounds
Random t0 100 GRMS
Sine to 150 GPK | Shock | Classical to 200 GPK
SRS to 2,000 GPK | Acceleration | To 50 G
Loads to 15 lbs. | Temperature Cycling | -100 C to +100 C
Ramp Rate to 20 C/min | Temperature / Humidity | -60 C to +100 C
0% to 100% Humidity | Helium Leak | Gross Leak and Fine Leak
Testing to 3 x 10^8 std cc/Sec
Helium Pressure vessel for "Bombing" or forcing helium into UUT | Radiographic | X-Ray machine 200 KV Max. with focal spot 3.0 mm
Source to Film distance (SFD) 38.5 Density Range 2.0-4.0 H&D Processor Fuji Certified Operators and Interpreter to MIL-STD-410E and SNT-TC-1A
Inspection Criteria MIL-STD-453C, ASTM E 1742 |
Benefits of the Equipment - Shorter Set-Up Time
- Increased Through-put
- Excellent Control of Processes
- Improved Schedule Performance
- Lower Product Cost
- SPC Reduces Receiving Inspection
Quality Assurance and Testing Strengths
CMM, Mitutoyo Inspection System Automated Data Aquisition X-Ray Environmental Test Capability (Temp / Humidity / Vibration) Vibration Test 12K lb (Sine, Random 65 GRMS, Shock 200 Grms Transient and 800 GRMS SRS Laser / Optics Lab Fully Approved MIL-Q-9858A Quality System AS 9000 Compliance In-Process TQM Philosophy Build-In Quality vs. Inspection SPC Implementation Continuous Improvement
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Precision Machining Services
